High Precision Customized CNC Processing of Various Plastic Injection Molding
China mold manufacturers professional plastic injection mold die casting production CNC machining factory
1. Start from part design analysis.
2. Mold design drawing and DFM report available so you can see how is the mold going to be before mold making.
3. If product is complex,moldflow report will be present as well.
4. In house mold making shop ensure you mold quality under well control.
5. Normally it takes 20-40 days to make mold,precise time depends on part design.
6. Injection molded parts can be different material such as ABS/PC/PP/HDPE/POM/PA6/PA6+GF/PVC/NYLON/PMMA/PET Ect.
7. Zetarmold can also provide different surface treatment for injection molded parts.
8. Commonly use surface treatment for injection molded parts as:Texture/Sandy/MT/YS/SPI/EDM finish/smooth/glossy/VDI.
9. In addition to injection parts, we also customize mold making, die casting, CNC machining and other services
We can produce products according to customer requirements and our extensive experience in injection molding, die casting, CNC machining industry. Before the product is officially produced, we will do DFM and modal flow analysis to the customer for confirmation and explanation. We hope our injection molding, die casting, CNC machining experience and knowledge can help you complete your project.
Product Parameters
| Company Name |
Zhongshan Shengerfu Hardware Technology Co., Ltd. |
| Business Type |
Manufacturer |
| Main Product |
Plastic injection mold,Medical part mold,IML/IMD,2K injection mold,Silicone rubber mold,Die casting,Prototype,CNC Milling, CNC
turning... |
| File Format |
Solidworks,Pro/Engineer,Auto CAD,PDF,JPG,Sample |
| Plastic Material |
HIPS ABS, PC, PP, PS, POM, PMMA,PE,AS,PPSN,PBT,PA66,PC/ABS.etc |
| Moulds' lead time |
20-35days,it depends on the product's size and structure |
| Bulk production lead time |
25-30days,it depends on the product's size and structure |
| Product's weight range |
1g to 5000g |
| Mould Precision |
+/-0.01mm |
| Mould Life |
300k-500K shots,update moulds for free |
| Mould Cavity |
Single cavity, multi-cavity |
| Runner System |
Hot runner and cold runner |
| Equipment |
1.Tooling Development Machinery : Swiss Mikron High Efficiency Machining Center, Swiss Mikron High Speed CNC Machining
Center,Japan Makino CNC Milling Machining Center,Taiwan Well Head CNC Machining Center,Swiss Charmilles EDM Machining Center,Japan
Makino EDGE 3S Sinker EDM...2.Component Finishing Machinery: Henghui Sing & Bio-Padding Machine,100,000 Grade Oil Spraying Line...
3.Injection Machenery: Fully Electric Injection Molding Machine Si-Five,YIZUMI Injection Machine,DONGHUA Injection
Machine,HAITIAN Machinery,SUMITOMO Injection Machine,HAITIAN Double Molding Machine... |
| Injection machies equipments |
According to product precision to choice the different model
80T,120T,250T,450T,800T,1200T injection machine. |
| Surface Treatment |
Polishing,Painting,Chroming,Anodizing, Brushing, Silk Screening,Water Transfering, Laser Cutting,Leather Covering,Texture, Sanblasting,Gilding, UV Painting… |
| Color |
White, black, red, blue..et. according to customer's requirement. |
| Inspection |
100% inspection by QC, QA before shipping |
| Applications |
All kinds of cars spare part , machinery, home appliance, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and
gifts,and more. |
| Quality Control System |
ISO9001 quality management system certification; |
| Package |
According to customer's requirement
|
Detailed Photos
Our company can do customized services according to customer needs,All kinds of cars spare part , machinery, home appliance, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts,and more.
Company Profile
ZHONGSHAN SHENGERFU HARDWARE TECHNOLOGY CO.,LTD
Shengerfu is All kinds of automobiles, motorcycle spare parts, machinery, home appliances, electronic products, medical equipment, stationery, computers, power switches, micro switches, construction, daily necessities and audio-visual equipment, hardware and plastic molds, sports equipment, office furniture, hardware accessories, robot parts, lighting accessories, 5G electronic parts, aviation parts. It is an integrated factory for high-speed rail accessories, medical equipment, home appliance smart lock accessories, die-casting, injection molding, mold making, and CNC machining,Most of our products are exported to Europe, USA and Japan. We have a professional quality control room to ensure the quality of our parts. O-C room is equipped with salt spray testing machine, two-dimensional precision measuring instrument, hardness tester, color comparison box, color comparison testing equipment, wear testing machine and other Q-C equipment.
Production workshop introduction:Our production workshop includes die casting workshop, injection molding workshop, stamping workshop, mold workshop, CNC machining workshop, surface treatment paint/powder workshop, each workshop is equipped with a special raw material storage area, quality inspection area, machine processing area, assembly area, warehouse area.Each workshop is in accordance with IATF16949 and ISO9001 and ISO14000 production management standards control, management system is perfect.
Company team/office area introduction:Office:
Purchasing class -2 people
Business class -5 people - Domestic sales, foreign trade
Finance class -3 people
Engineering course -5 people - Engineering director, 2 mold designers, proofing engineers, 2 process designers
Quality class -8 people - Quality Department - Quality factory director, full inspection team leader, incoming inspectors, inspection 4 people, shipping inspectors
Production equipment introduction:Workshop area Number of personnel Machine configuration capacity
Die casting workshop 4000 square meters 70 people die casting machine 11 sets, drilling machine 50 sets, polishing machine 10 sets
Injection molding workshop 2000 square meters 25 people injection molding machine 22 sets
Stamping workshop 1000 square meters 18 people 12 punching machines, 2 shearing machines, 2 welding machines
Mold workshop 1000 square meters 12 people 10 milling machines, 10 spark machines, 3 grinding machines
CNC machining workshop 1000 square meters 10 people CNC milling machine 15 sets, CNC lathe 10 sets
Painting and powder spraying workshop 1000 square meters 40 people paint hanging line 2, ground rail line 1, more than 500M powder spraying line 2
Certifications
Certifications:IATF16949 ISO9001 ISO14001 patent certificate: 4 appearance patents, 7 structure patents
Our Advantages
Case introduction:
Tokyo 2021 designated lamp housing, process: die-cast material ADC-12, surface powder. We can do: stadium lamp shell, street lamp shell, radiator mold and product production
High-speed rail accessories: such as harmony passenger seat connectors, locomotive compartment link components
Process: Die casting, stamping material ,cnc machining:ADC-12 6061 6063 stainless steel surface powder
Auto and motorcycle accessories: motorcycle light radiator, car rearview mirror bracket, reading light base, reading light rear cover light housing, car swinging rod front fog light lens bracket front fog light heat sink rear fog light heat sink atmosphere light rear cover reverse car light heat sink rear LOGO light heat sink Process: die casting material: ADC-12 A380 surface paint
Medical products: operating lamp housing radiator, mobile hospital bed support, infusion rack support
Process: Die casting Material,cnc machining: A380 aluminum alloy ADC-12 aluminum alloy surface: Passivation, electrophoresis + powder spraying
Injection molding:All kinds of cars spare part , machinery, home appliance, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and
gifts,and more.
Packaging & Shipping
Packing: Blister, foam tray, paper card, pearl cotton, PE bag, carton, smoked wooden box, pallet, etc
Logistics, can support express, air, sea, the company has independent declaration qualification.
FAQ
1. What type of drawing files can you accept? We can accept several different types of files: Pro/E, AutoCAD, SOLIDWORK, CAXA, UG
2. How long does it take to finish the mould?
30 days.
3. What kind of the materials can be provided?
(1)Product Materials: We are Aluminum alloy and zinc alloy casting factory. Meantime, we purchase iron, stainless steel and plastic.
and we process them by ourself.
(2)Mould Materials: H13, 3Cr2W8V,4Cr5MoVIsi, SKD61,8407#.
(3) According to customers' requirement.
4. What's the advantage of your factory compared to other manufacturing enterprises in China?
(1) Past TS16949:2009
(2) Have strong Mould and QC department2)OEM/ODM customized services
5. What about the payment terms?
Our payment terms are T/T in advance (30% deposit) or L/C at sight
What is the privacy policy of your company?
We respect all the customers. and keep all the customers information confdential. We limit the scope of the information providedto third parties, and we allow its use only the customer permits.
6:Could you provide sample?
:Yes,we can.
7:What is the MOQ?
:MOQis 1000PCS.
High Precision Customized CNC Processing of Various Plastic Injection Molding
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