Customized High Precision Aluminum Magnesium Zinc Alloy Die Casting
Discover the unparalleled excellence of our custom fittings designed specifically for Audio Die Casting Machinery Parts. Crafted from high-quality aluminum ADC-12, these components are tailored to meet the unique specifications and demands of our clients. Leveraging our extensive expertise in the die casting industry, we are dedicated to producing products that exceed expectations. Prior to initiating formal production, we conduct comprehensive Design for Manufacturability (DFM) and mold flow analyses, ensuring precise validation and detailed explanation for customer approval. Trust in our deep industry knowledge and experience to bring your project to fruition with unmatched precision and efficiency.
| Material |
alloy steel, brass, aluminum,zinc alloy,ductile Iron,grey iron, etc,according to customer drawings and specifications. |
| Casting process |
Silica Sol casting ,composite casting, soluble glass casting, sand casting, gravity casting, permanent mold casting, high pressure die casting, low pressure die casting, ect. |
| Additional machining |
turning , milling, drilling, grinding, threading, CNC machining, etc. |
| Surface treatment |
sand blasting, shot/ bead blasting, polishing, plating, acid treatment, anodizing, painting, powder coating,passivating,electropolishing ect. |
| Tolerance |
profile dimension +/-0.02mm, hole diameter +/-0.005mm. |
| Application |
Hardware fittings,Audio Die Casting Machinery Parts,Industrial machinery parts, Marine hardwares, Pipe Fitting Parts, Textile machinery parts, Sport facility parts, Pneumatic tools parts, Fluid equipment parts, Copper alloy parts, Food machinery parts, Auto parts, Elevator Parts, Air compressor Parts, Electric machine & hardware fittings, Mining & earthmoving machinery accessories, pump body and valve,Lighting hardware accessories
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ZHONGSHAN SHENGERFU HARDWARE TECHNOLOGY CO.,LTD
Shengerfu is a premier manufacturer specializing in professional aluminum alloy and zinc alloy die casting. Our diverse product range includes automobile parts, 5G electronic components, aviation parts, high-speed rail sections, medical equipment, intelligent lock parts for household appliances, LED lamps, and streetlamp components. Predominantly exporting to Europe, America, and Japan, we pride ourselves on our stringent quality control measures. Our dedicated quality control room is equipped with advanced tools such as a salt spray testing machine, two-dimensional precision measuring instrument, hardness tester, color ratio box, color ratio testing device, wear testing machine, and a variety of QC equipment to ensure superior quality.
Production Workshop Introduction :Our expansive production workshop comprises several specialized units including die casting, injection molding, stamping, mold creation, CNC machining, and surface treatment (paint/powder). Each workshop features designated areas for raw material storage, quality inspection, machine processing, assembly, and warehousing. Adhering strictly to IATF16949, ISO9001, and ISO14000 production management standards, our management system ensures optimal efficiency and excellence.
Company Team/Office Area Introduction :Office:
Purchasing Class - 2 people
Business Class - 5 people - Domestic and foreign sales
Finance Class - 3 people
Engineering Class - 5 people - Including Engineering Director, 2 Mold Designers, Proofing Engineers, and 2 Process Designers
Quality Class - 8 people - Comprising the Quality Department Director, Full Inspection Team Leader, Incoming Inspectors, 4 Inspection Personnel, and Shipping Inspectors
Production Equipment Introduction :Workshop Area | Number of Personnel | Machine Configuration Capacity
Die Casting Workshop: 4000 square meters, 70 personnel, equipped with 11 die casting machines, 50 drilling machines, and 10 polishing machines
Injection Molding Workshop: 2000 square meters, 25 personnel, equipped with 22 injection molding machines
Stamping Workshop: 1000 square meters, 18 personnel, equipped with 12 punching machines, 2 shearing machines, and 2 welding machines
Mold Workshop: 1000 square meters, 12 personnel, equipped with 10 milling machines, 10 spark machines, and 3 grinding machines
CNC Machining Workshop: 1000 square meters, 10 personnel, equipped with 15 CNC milling machines and 10 CNC lathes
Painting and Powder Spraying Workshop: 1000 square meters, 40 personnel, featuring 2 paint hanging lines, 1 ground rail line, and 2 powder spraying lines exceeding 500 meters
Certifications Our expertise is backed by an impressive array of certifications that underscore our commitment to excellence and innovation. We proudly hold IATF16949, ISO9001, and ISO14001 certifications, demonstrating our adherence to the highest standards in quality management and environmental responsibility. Additionally, our innovative edge is highlighted by our significant patent portfolio, which includes 4 appearance patents and 7 structure patents.
In-depth Case Study:
Tokyo 2021 Designated Lamp Housing: Utilizing die-cast ADC-12 material with a sleek powder-coated surface. We specialize in the production of stadium lamp shells, street lamp housings, radiator molds, and end products.
High-Speed Rail Accessories: Including essential components like harmony passenger seat connectors and locomotive compartment link parts.
Advanced Processes: Expertise in die casting and stamping with materials such as ADC-12, 6061, 6063, and stainless steel, finished with precision surface powder coating.
Automobile and Motorcycle Components: Crafting parts like motorcycle light radiators, car rearview mirror brackets, reading light bases, front and rear fog light heat sinks, atmosphere light covers, and more. Process: Die casting with ADC-12 and A380, enhanced with durable surface paint.
Medical Equipment Components: Manufacturing high-quality operating lamp housings, radiators, mobile hospital bed supports, and infusion rack supports.
Exquisite Process Details: Specializing in die casting with A380 aluminum alloy and ADC-12, featuring passivation, electrophoresis, and powder spraying for superior finishes.
Office Lock Accessories: Offering smart lock panels, handles, cover plates, automatic desk transfer mechanisms, and robust hardware accessories.
Comprehensive Manufacturing Processes: Proficient in die casting, stamping, and CNC treatment with materials such as ADC-12 aluminum alloy, A380 aluminum alloy, 6061 aluminum, and 304 stainless steel. Our surfaces are treated with powder spraying, painting, electrophoresis, anodizing, and electroplating to ensure premium quality.
Packing: We offer an array of packaging options including blister packs, foam trays, paper cards, pearl cotton, PE bags, cartons, smoked wooden boxes, and pallets. Each method ensures the utmost protection and presentation of our Customized High Precision Aluminum Magnesium Zinc Alloy Die Casting products.
Our logistics services are comprehensive, providing support for express, air, and sea shipping. Additionally, Zhongshan Shengerfu Hardware Technology Co., Ltd. boasts independent declaration qualifications, ensuring smooth and efficient customs processes.
1. What type of drawing files can you accept? At Zhongshan Shengerfu Hardware Technology Co., Ltd., we accept a variety of drawing files including Pro/E, AutoCAD, SOLIDWORK, CAXA, and UG, ensuring seamless integration with your design processes.
2. How long does it take to finish the mould?
Our state-of-the-art manufacturing capabilities allow us to complete the mould within an impressive 30-day timeframe.
3. What kind of materials can be provided?
(1) Product Materials: As a leading Aluminum and Zinc alloy casting factory, we also procure and process iron, stainless steel, and plastic, providing a comprehensive range of materials to meet diverse project needs.
Our in-house processing ensures superior quality and precision.
(2) Mould Materials: We use high-grade materials such as H13, 3Cr2W8V, 4Cr5MoVIsi, SKD61, and 8407# for our moulds.
(3) Customization: We tailor our material selection according to our customers' specific requirements, guaranteeing optimal performance and satisfaction.
4. What's the advantage of your factory compared to other manufacturing enterprises in China?
(1) Past TS16949:2009 certification, showcasing our commitment to top-tier quality standards.
(2) We boast a robust Mould and QC department and offer OEM/ODM customized services to cater to unique client specifications.
5. What about the payment terms?
Our payment terms are flexible, offering T/T in advance (30% deposit) or L/C at sight, ensuring convenience and security for our clients.
What is the privacy policy of your company?
We hold the utmost respect for our customers' privacy, maintaining strict confidentiality of all information. We limit third-party access to customer data, ensuring it is only shared with explicit customer permission.
6. Could you provide a sample?
Yes, we can provide samples to help you evaluate our product quality and suitability for your project.
7. What is the MOQ?
Our Minimum Order Quantity (MOQ) is 1000 pieces, ensuring we meet large-scale production needs while maintaining cost-efficiency.
Customized High Precision Aluminum Magnesium Zinc Alloy Die Casting
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