Premium Plastic Injection Molding Service: ABS Mold Injection Molding & Die Casting Mold Solutions
Discover the perfect custom fittings for lighting housings and radiators with our expertly crafted aluminum ADC-12 products. Leveraging extensive industry experience, Zhongshan Shengerfu Hardware Technology Co., Ltd. is committed to delivering superior quality tailored to your unique requirements. Prior to commencing full-scale production, we conduct comprehensive DFM (Design for Manufacturability) and mold flow analyses, ensuring every detail meets your expectations. Let our unparalleled die casting expertise propel your projects to success.
Material |
alloy steel, brass, aluminum,zinc alloy,ductile Iron,grey iron, etc,according to customer drawings and specifications. |
Casting process |
Silica Sol casting ,composite casting, soluble glass casting, sand casting, gravity casting, permanent mold casting, high pressure die casting, low pressure die casting, ect. |
Additional machining |
turning , milling, drilling, grinding, threading, CNC machining, etc. |
Surface treatment |
sand blasting, shot/ bead blasting, polishing, plating, acid treatment, anodizing, painting, powder coating,passivating,electropolishing ect. |
Tolerance |
profile dimension +/-0.02mm, hole diameter +/-0.005mm. |
Application |
auto parts, motorcycle parts,machinery part,metal part,Industrial machinery parts, Marine hardwares, Pipe Fitting Parts, Textile machinery parts, Sport facility parts, Pneumatic tools parts, Fluid equipment parts, Copper alloy parts, Food machinery parts, Auto parts, Elevator Parts, Air compressor Parts, Electric machine & hardware fittings, Mining & earthmoving machinery accessories, pump body and valve
|
OEM Service |
Investment
Casting |
Die Casting |
Sand Casting |
Stamping/Forging |
Weight |
5g-50kg |
0.5kg-1000kg |
0.5kg-1ton |
|
Capacity |
200ton/month |
500ton/month |
1000ton/month |
200ton/month |
Machining tolerance |
+0.01-0.03mm |
+0.02mm |
Surface roughness |
6.4 Raum/254
Rauinches |
3.2 Raum/125
Rauinches |
12.5 Raum |
|
MOQ |
200 pcs |
1000 pcs |
200 pcs |
1000 pcs |
Material for cast |
304 316 stainless
steel carbon steel |
A380 A356
aluminum
aluminum alloy
zinc alloy |
lron grey iron
ductile iron
aluminum |
Stainless
aluminum
brass
carbon steel |
ZHONGSHAN SHENGERFU HARDWARE TECHNOLOGY CO.,LTD
Shengerfu is a premier manufacturer specializing in aluminum and zinc alloy die casting. Our extensive product lineup features automobile parts, 5G electronic components, aviation accessories, high-speed rail segments, medical devices, intelligent lock parts for household appliances, LED lamps, and streetlight components. A significant portion of our products is exported to markets in Europe, America, and Japan. To uphold unparalleled quality, we maintain a state-of-the-art quality control room outfitted with advanced equipment such as salt spray testing machines, two-dimensional precision measuring instruments, hardness testers, color ratio boxes, and wear testing machines, alongside a comprehensive array of Q-C tools.
Production Workshop Introduction Our production facility boasts specialized workshops for die casting, injection molding, stamping, mold making, CNC machining, and surface treatment (paint/powder). Each section includes areas dedicated to raw material storage, quality inspection, machine processing, assembly, and warehousing. Our operations strictly adhere to IATF16949, ISO9001, and ISO14000 management standards, ensuring an impeccable system of control and excellence.
Company Team/Office Area Introduction Office:
Purchasing Class - 2 people
Business Class - 5 people focusing on both domestic sales and international trade
Finance Class - 3 people
Engineering Class - 5 people, including the Engineering Director, 2 Mold Designers, Proofing Engineers, and 2 Process Designers
Quality Class - 8 people, consisting of the Quality Department Head, Full Inspection Team Leader, Incoming Inspectors, 4 Inspection Personnel, and Shipping Inspectors
Production Equipment Introduction Workshop Area | Number of Personnel | Machine Configuration & Capacity
Die Casting Workshop: 4000 square meters, 70 personnel, equipped with 11 die casting machines, 50 drilling machines, and 10 polishing machines
Injection Molding Workshop: 2000 square meters, 25 personnel, featuring 22 injection molding machines
Stamping Workshop: 1000 square meters, 18 personnel, housing 12 punching machines, 2 shearing machines, and 2 welding machines
Mold Workshop: 1000 square meters, 12 personnel, with 10 milling machines, 10 spark machines, and 3 grinding machines
CNC Machining Workshop: 1000 square meters, 10 personnel, containing 15 CNC milling machines and 10 CNC lathes
Painting and Powder Spraying Workshop: 1000 square meters, 40 personnel, equipped with 2 paint hanging lines, 1 ground rail line, and over 500 meters of powder spraying lines
Certifications : IATF16949, ISO9001, ISO14001, and numerous patents: 4 innovative appearance patents and 7 advanced structure patents
Case Introduction: Explore our diverse portfolio of projects and case studies that highlight our expertise and commitment to excellence.
Tokyo 2021 Designated Lamp Housing: Manufactured using die-cast material ADC-12 and finished with a premium surface powder coating. Our expertise extends to producing stadium lamp shells, street lamp shells, radiator molds, and a variety of other lighting products. Trust us for precision, quality, and performance.
High-Speed Rail Accessories: Enhance the efficiency of your rail systems with top-notch components such as Harmony passenger seat connectors and locomotive compartment link components, designed for optimal performance and safety.
Advanced Process Techniques: Utilizing die casting and stamping with materials like ADC-12, 6061, 6063, and stainless steel. We ensure a flawless surface finish with techniques such as powder coating for superior durability and aesthetics.
Auto and Motorcycle Accessories: Premium motorcycle light radiators, car rearview mirror brackets, reading light bases, rear covers, and more. Our products feature die-cast material ADC-12 A380 and high-quality surface paints, ensuring lasting performance and a sleek appearance.
Medical Products: Precision-engineered operating lamp housings, radiators, mobile hospital bed supports, and infusion rack supports. Our medical products are designed to meet stringent standards and deliver reliable functionality in critical environments.
High-Quality Processes: Die casting with A380 aluminum alloy and ADC-12 aluminum alloy, finished with passivation, electrophoresis, and powder spraying for enhanced protection and longevity.
Lock Office Accessories: Featuring smart lock panels, handles, cover plates, automatic desk transfers, and other essential hardware accessories, crafted with precision for seamless integration and superior performance.
Versatile Processes: Implementing die casting, stamping, and CNC techniques with materials like ADC-12 aluminum alloy, A380, 6061 aluminum, and 304 stainless steel. Our surface treatments include powder spraying, painting, electrophoresis, anodizing, and electroplating to meet diverse industrial needs.
Packing: Our premium packaging options include blister packs, foam trays, elegant paper cards, pearl cotton, durable PE bags, robust cartons, smoked wooden boxes, and sturdy pallets, ensuring your products arrive in perfect condition.
Logistics: We offer a full spectrum of logistics solutions, supporting express, air, and sea shipments. Our company proudly holds independent customs declaration qualifications, ensuring smooth and efficient delivery.
1. What type of drawing files can you accept?
We can accept several different types of files: Pro/E, AutoCAD, SOLIDWORK, CAXA, UG.
2. How long does it take to finish the mould?
Typically, it takes around 30 days to complete the mould.
3. What kind of materials can be provided?
(1) Product Materials: We specialize in aluminum alloy and zinc alloy casting. Additionally, we procure iron, stainless steel, and plastic.
We process these materials ourselves to ensure top quality.
(2) Mould Materials: We offer a variety of mould materials, including H13, 3Cr2W8V, 4Cr5MoVIsi, SKD61, and 8407#.
(3) We also cater to specific customer requirements.
4. What's the advantage of your factory compared to other manufacturing enterprises in China?
(1) Certified by TS16949:2009.
(2) We have robust Mould and QC departments, and offer OEM/ODM customized services.
5. What are the payment terms?
Our payment terms are T/T in advance (30% deposit) or L/C at sight.
What is the privacy policy of your company?
We respect all our customers and keep their information confidential. We limit the scope of information shared with third parties and only use it with the customer's permission.
6: Could you provide samples?
Yes, we can provide samples.
7: What is the Minimum Order Quantity (MOQ)?
The MOQ is 1000 pieces.
Plastic Injection Molding Service - ABS Mold Injection Molding and Die Casting Mold