LED Street Lamp Professional Aluminum Profile CNC Machining Die Casting
These tailored fittings are designed specifically for lighting housings and radiators, crafted from high-grade ADC-12 aluminum. Leveraging our vast expertise in the die casting industry, we custom-produce each product to meet our customers' precise specifications. Prior to commencing formal production, we conduct thorough Design for Manufacturing (DFM) and mold flow analyses to ensure optimal design and functionality, sharing detailed explanations and confirmations with our clients. Our extensive knowledge and experience in die casting are dedicated to helping you bring your project to successful completion.
| Material |
alloy steel, brass, aluminum,zinc alloy,ductile Iron,grey iron, etc,according to customer drawings and specifications. |
| Casting process |
Silica Sol casting ,composite casting, soluble glass casting, sand casting, gravity casting, permanent mold casting, high pressure die casting, low pressure die casting, ect. |
| Additional machining |
turning , milling, drilling, grinding, threading, CNC machining, etc. |
| Surface treatment |
sand blasting, shot/ bead blasting, polishing, plating, acid treatment, anodizing, painting, powder coating,passivating,electropolishing ect. |
| Tolerance |
profile dimension +/-0.02mm, hole diameter +/-0.005mm. |
| Application |
Lighting hardware,Industrial machinery parts, Marine hardwares, Pipe Fitting Parts, Textile machinery parts, Sport facility parts, Pneumatic tools parts, Fluid equipment parts, Copper alloy parts, Food machinery parts, Auto parts, Elevator Parts, Air compressor Parts, Electric machine & hardware fittings, Mining & earthmoving machinery accessories, pump body and valve,Lighting hardware accessories
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ZHONGSHAN SHENGERFU HARDWARE TECHNOLOGY CO., LTD
Shengerfu is a premier manufacturer specializing in aluminum alloy and zinc alloy die casting. Our extensive product range includes automotive parts, 5G electronic components, aviation parts, high-speed rail components, medical equipment, smart lock parts for household appliances, LED lamps, and street lamp parts. Our products are predominantly exported to Europe, America, and Japan. To maintain the highest standards of quality, we have a dedicated quality control room equipped with cutting-edge instruments including a salt spray testing machine, two-dimensional precision measuring instrument, hardness tester, color ratio box, color ratio testing device, wear testing machine, and various other QC equipment.
Production Workshop Introduction Our state-of-the-art production workshop includes specialized areas for die casting, injection molding, stamping, mold creation, CNC machining, and surface treatments like painting and powder coating. Each workshop features designated zones for raw material storage, quality inspection, machine processing, assembly, and warehousing. Adhering strictly to IATF16949, ISO9001, and ISO14000 production management standards, our management system ensures precision and perfection in every process.
Company Team/Office Area Introduction Office:
Purchasing Class - 2 people
Business Class - 5 people - Handling domestic sales and foreign trade
Finance Class - 3 people
Engineering Class - 5 people - Includes an engineering director, 2 mold designers, proofing engineers, and 2 process designers
Quality Class - 8 people - Comprising the Quality Department, including a quality factory director, a full inspection team leader, incoming inspectors, 4 inspectors, and shipping inspectors
Production Equipment Introduction Workshop Area | Number of Personnel | Machine Configuration Capacity
Die Casting Workshop: 4000 square meters, 70 people, equipped with 11 die casting machines, 50 drilling machines, and 10 polishing machines
Injection Molding Workshop: 2000 square meters, 25 people, with 22 injection molding machines
Stamping Workshop: 1000 square meters, 18 people, featuring 12 punching machines, 2 shearing machines, and 2 welding machines
Mold Workshop: 1000 square meters, 12 people, equipped with 10 milling machines, 10 spark machines, and 3 grinding machines
CNC Machining Workshop: 1000 square meters, 10 people, with 15 CNC milling machines and 10 CNC lathes
Painting and Powder Spraying Workshop: 1000 square meters, 40 people, featuring 2 paint hanging lines, 1 ground rail line, and over 500 meters of powder spraying lines
Certifications : Our company proudly holds numerous prestigious certifications including IATF16949, ISO9001, and ISO14001. Additionally, we have been awarded 4 appearance patents and 7 structure patents that underscore our commitment to innovation and quality in our LED Street Lamp Professional Aluminum Profile CNC Machining Die Casting products.
Compelling Case Studies:
Featured Project: Tokyo 2021 - Official Lamp Housing. Manufacturing Process: Die-cast using ADC-12, finished with surface powder coating. Our Capabilities Include: Stadium lamp housings, street lamp housings, radiator mold creation, and comprehensive product manufacturing.
High-Speed Rail Accessories: Specializing in components such as Harmony passenger seat connectors and locomotive compartment linkage parts.
Advanced Processes: Die casting, stamping | Materials: ADC-12, 6061, 6063, stainless steel | Surface Finishing: Powder coating.
Automotive and Motorcycle Components: Including motorcycle light radiators, car rearview mirror brackets, reading light bases, and various heat sinks for fog lights and reverse lights. Manufacturing Process: Die casting | Materials: ADC-12, A380 | Surface Finishing: Paint.
Medical Equipment: Fabricating operating lamp housings, radiators, mobile hospital bed supports, and infusion rack supports with precision.
State-of-the-art Processes: Die Casting | Premier Materials: A380 aluminum alloy, ADC-12 aluminum alloy | Enhanced Surface Finishing: Passivation, electrophoresis with powder spraying.
Lock and Office Accessories: Crafting smart lock panels, handles, cover plates, automatic desk transfers, and other essential hardware accessories.
Comprehensive Processes: Die casting, stamping, CNC machining | Superior Materials: ADC-12 aluminum alloy, A380 aluminum alloy, 6061 aluminum, 304 stainless steel, galvanized plate | Exceptional Surface Treatments: Powder spraying, painting, electrophoresis, anodizing, electroplating.
Packing: Meticulous attention is given to our packaging, utilizing blister packs, foam trays, paper cards, pearl cotton, PE bags, sturdy cartons, smoked wooden boxes, pallets, and more. Rest assured, your products are well-protected at every stage.
Logistics: We provide comprehensive logistics solutions including express, air, and sea shipping. Our company is proud to offer independent declaration qualifications to streamline your shipping process.
1. What type of drawing files can you accept? At Zhongshan Shengerfu Hardware Technology Co., Ltd., we accept a variety of file formats to ensure seamless collaboration: Pro/E, AutoCAD, SOLIDWORK, CAXA, and UG.
2. How long does it take to finish the mould?
Our standard timeline for completing moulds is approximately 30 days.
3. What kinds of materials can be provided?
(1) Product Materials: As an aluminum alloy and zinc alloy casting factory, we also source iron, stainless steel, and plastic materials
and process them in-house to maintain quality control.
(2) Mould Materials: We work with a range of high-quality materials including H13, 3Cr2W8V, 4Cr5MoVIsi, SKD61, and 8407#.
(3) We can also cater to specific material requirements according to your needs.
4. What distinguishes your factory from other manufacturing enterprises in China?
(1) We are certified with TS16949:2009, ensuring high standards.
(2) Our strong Mould and QC departments guarantee quality. Additionally, we offer comprehensive OEM/ODM customized services.
5. What are the payment terms?
Our payment terms are flexible: T/T in advance (30% deposit) or L/C at sight.
What is the privacy policy of your company?
We highly value customer confidentiality. All customer information is kept secure and only shared with third parties under customer consent.
6. Could you provide samples?
Yes, we are pleased to offer sample products for your evaluation.
7. What is the MOQ?
The Minimum Order Quantity (MOQ) is 1000 pieces.
Product Highlight: LED Street Lamp Professional Aluminum Profile CNC Machining Die Casting
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