High Precision Aluminum Die Casting Parts for Automotive Engines, ISO 9001 Certified

• Customization: Available
• Die Casting Machine Type: Cold Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Model NO.: Die Casting Part
• Application: Auto Parts
• Machining: Machining Center
• Material: Aluminum Alloy
• Surface Preparation: Polishing
• Pressure Chamber Structure: Vertical
• Tolerance Grade: It12
• Casting Surface Quality Level: 1
• Certification: CE, RoHS, IATF16949/ ISO14001/ISO90001
• Product Description: Aluminum Motor Housing Used in The Electromotor /
• Capabilities Applied/Processes: Aluminum Casting, Shot Blasting, Drill Pressing an
• Material Used: Aluminum Alloy.Zinmak
• Transport Package: Standard Export Package
• Trademark: OEM
• Origin: China
• HS Code: 7616999000
• Production Capacity: 8000 PCS/Month

Product Description

Product Description

DIE CASTING APPLICATION

Automotive & Motorcycle Die Casting Parts
We manufacture high-precision automotive and motorcycle die casting parts, including engine housings, gearboxes, brake components, transmission cases, and structural aluminum parts. Our custom aluminum and zinc die casting services for automotive applications ensure durability, lightweight performance, and tight tolerance. Ideal for OEM and aftermarket manufacturers, our auto die cast components meet international quality standards with strict surface finishing and machining control.

Electronic Die Casting Parts
Our electronic die casting parts are widely used in electronic enclosures, heat sinks, sensor housings, and connector covers. We offer custom aluminum die casting and zinc alloy die casting for electronic components requiring superior thermal conductivity, EMI shielding, and complex structure. Perfect for smart devices, control boxes, and consumer electronics, our parts are engineered for precision and long-term reliability.

Lighting Die Casting Parts
We supply premium die cast lighting parts, including LED housing, lamp bases, heat sinks, floodlight frames, and street light covers. Made from corrosion-resistant aluminum alloy, our lighting die casting components provide excellent heat dissipation, waterproof sealing, and elegant surface finishing. Ideal for outdoor, industrial, and architectural lighting systems, our lighting die casting products support OEM/ODM custom designs.

Other Custom Die Casting Parts
We also produce a wide range of custom die casting parts for various industries including furniture, household appliances, machinery, and construction. From decorative zinc die casting to functional aluminum brackets, housings, clamps, and covers, we provide tailored OEM solutions. Our die castings feature smooth surfaces, accurate dimensions, and optional surface treatments such as powder coating, anodizing, and polishing.

Custom Mold Manufacturing Services for Precision Engineering

Expert in custom mold design, injection molds, and die casting molds tailored to your specifications. Utilizing advanced CNC machining, rapid prototyping, and mold flow analysis, we deliver high-quality, durable tooling solutions for automotive, consumer electronics, and industrial applications. Fast turnaround, cost-effective, and scalable production guaranteed.

Custom Zinc-Aluminum Alloy Parts Manufacturing Service

Precision-crafted zinc-aluminum alloy (Zamak) components tailored to your specifications. Our die-casting process ensures high strength, corrosion resistance, and intricate designs for automotive, electronics, and industrial applications. Cost-effective, rapid prototyping, and tight tolerance compliance for reliable performance.

Custom Magnesium Alloy Parts Service

Tailored magnesium alloy components crafted for precision and performance. Our service specializes in lightweight, corrosion-resistant solutions for automotive, aerospace, and industrial applications. Utilizing advanced die-casting and machining technologies, we deliver high-strength, custom-designed parts with rapid prototyping and scalable production. Keywords: custom magnesium alloy parts, lightweight solutions, corrosion-resistant components, precision die-casting, aerospace-grade materials, rapid prototyping, cost-effective manufacturing.

Perfect for projects demanding durability, weight reduction, and bespoke engineering.

Specification

Precision Aluminum Alloy Die Casting Components

High-Quality Zinc Alloy Die Casting Parts

High-Performance Magnesium Alloy Die Casting Components

High-performance aluminum die casting parts engineered for durability, lightweight design, and complex geometries. Ideal for automotive, electronics, and industrial applications, ensuring cost-efficiency and superior corrosion resistance.

Precision-engineered zinc alloy die-cast parts offering lightweight durability, corrosion resistance, and intricate design capabilities. Ideal for automotive, electronics, and industrial applic

Lightweight and durable magnesium alloy die-cast parts designed for automotive, electronics, and aerospace applications. Optimized for precision, corrosion resistance, and cost efficiency, ideal for high-strength, low-weight solutions.

Die-Casting Material Specifications & Properties
Material	Key Alloys	Density (g/cm³)	Corrosion Resistance	Typical Applications
Aluminum	ADC12, A380, A360	2.6–2.8	Moderate (needs coating)	Automotive parts, electronics, housings
Magnesium	AZ91D, AM60B, AE44	1.7–1.8	Low (requires coating)	Aerospace, lightweight frames, drones
Zinc	Zamak 3, Zamak 5	6.6–6.7	Good	Decorative hardware, locks, small gears
Copper	C87850, C86500	8.8–8.9	Excellent	Electrical connectors, marine components

Application

Surface Treatment	Process Description	Key Characteristics	Advantages	Limitations
Anodizing	Electrochemical process forming an oxide layer on aluminum surfaces.	- Enhances corrosion resistance. - Improves wear resistance. - Allows for color dyeing.	Durable, aesthetic options, eco-friendly.	Limited to aluminum alloys.
Powder Coating	Dry powder applied electrostatically, cured under heat.	- Thick, uniform coating. - Resistant to chipping, UV, and chemicals. - Wide color range.	High durability, no solvents/VOCs.	Requires high curing temperatures.
Electroplating	Deposits metal (e.g., nickel, chrome) via electrolysis.	- Improves conductivity. - Adds decorative/metallic finish. - Enhances corrosion resistance.	Smooth finish, customizable.	Environmental concerns (toxic waste).
Sandblasting	Propelling abrasive media (sand, grit) to roughen/smooth surfaces.	- Removes burrs/imperfections. - Creates matte texture. - Prepares surfaces for further coatings.	Cost-effective, improves adhesion for coatings.	May reduce dimensional accuracy on fine details.
Electroless Nickel Plating	Autocatalytic chemical deposition of nickel-phosphorus alloy.	- Uniform coating even on complex shapes. - High hardness and corrosion resistance.	No electricity required, excellent wear resistance.	Higher cost compared to electroplating.
Passivation	Chemical treatment (e.g., nitric acid) for stainless steel or aluminum.	- Removes free iron particles. - Enhances corrosion resistance via passive oxide layer.	Simple process, extends lifespan.	Limited to specific metals (e.g., stainless steel, aluminum).
Polishing	Mechanical buffing to achieve a smooth, reflective surface.	- Improves aesthetics. - Reduces surface roughness.	Enhances visual appeal, low cost.	No functional protection (e.g., corrosion resistance).
E-Coating	Electrophoretic deposition of paint onto submerged parts.	- Uniform coverage, even in recesses. - Corrosion-resistant primer layer.	Eco-friendly, excellent coverage.	Requires subsequent baking; limited to primers.
Laser Etching	Laser removes material to create marks/textures.	- Permanent markings (logos, serial numbers). - High precision.	No consumables, customizable designs.	High initial equipment cost.
Chromate Conversion	Chemical coating (chromium-based) for aluminum/zinc alloys.	- Provides corrosion resistance. - Improves paint adhesion. - Can add yellow/gold iridescence.	Low cost, lightweight.	Environmental/health risks (hexavalent chromium).

Company Profile

Saint Rich Die-Casting Factory: Core Business Overview

1. Precision Die-Casting Solutions
Saint Rich specializes in high-pressure die casting (HPDC) for producing lightweight, high-strength metal components. Utilizing advanced technologies such as integrated die-casting and rapid prototyping, the factory focuses on aluminum and magnesium alloys, which are ideal for applications requiring weight reduction without compromising durability46. The process involves injecting molten metal into steel molds under extreme pressure (15–100 MPa), ensuring precise dimensional accuracy and smooth surface finishes.

2. Key Industries Served
The factory caters to diverse sectors, including:

Automotive: Production of structural components (e.g., engine blocks, transmission housings) and lightweight parts for electric vehicles (EVs), leveraging 9000T+ large-tonnage die-casting machines for integrated designs47.
Aerospace & Electronics: Manufacturing heat sinks, sensor housings, and other corrosion-resistant, high-performance parts67.
Industrial Machinery: Customized components for heavy-duty equipment, emphasizing wear resistance and longevity5.

3. Advanced Technical Capabilities

Material Expertise: Focus on aluminum alloys (e.g., ADC12, A380) and magnesium alloys (e.g., AZ91D), optimized for strength-to-weight ratios and thermal conductivity46.
Mold Design & Optimization: Proprietary mold temperature control systems to minimize defects like porosity and shrinkage, enhancing production efficiency12.
Post-Processing Services: Comprehensive finishing options, including CNC machining, anodizing, and powder coating, to meet strict aesthetic and functional requirements6.

4. Quality Assurance & Certifications
Saint Rich adheres to international standards such as ISO 9001 and IATF 16949, employing rigorous quality checks like X-ray inspections, pressure testing, and 3D coordinate measurements to ensure defect-free outputs67. The factory also utilizes sinter-cast technology for real-time monitoring of molten metal quality, reducing waste and improving consistency

Certifications

Packing & Delivery

FAQ

Custom Die-Casting Parts FAQ

Q1: What is custom die casting?
A: Custom die casting is a manufacturing process that produces metal parts by injecting molten metal (e.g., aluminum, zinc, or magnesium alloys) into reusable steel molds. It's ideal for high-volume, precision components with complex geometries.

Q2: What materials are available for custom die casting?
A: Common materials include aluminum alloys (lightweight, corrosion-resistant), zinc alloys (high ductility), and magnesium alloys (ultra-lightweight, ideal for aerospace and automotive applications).

Q3: How long does the custom die-casting process take?
A: Lead time varies based on design complexity and order volume. Prototyping typically takes 2–4 weeks, while mass production ranges from 4–8 weeks, including mold fabrication.

Q4: Can you handle small-batch orders?
A: Yes! We support both prototyping and small-to-large production runs, offering flexibility for startups and established industries.

Q5: How do you ensure quality in custom die casting?
A: We use advanced quality control measures, including X-ray inspection, pressure testing, and dimensional checks, to meet industry standards like ISO 9001.

Q6: What industries do you serve?
A: Our services cater to automotive, aerospace, consumer electronics, medical devices, and industrial machinery.

Q7: Are custom molds expensive?
A: Initial mold costs vary by design complexity, but they offer long-term savings for high-volume production. We optimize designs to reduce expenses.

Q8: Can I request surface finishing or post-processing?
A: Absolutely! Options include powder coating, anodizing, plating, and CNC machining for enhanced aesthetics and functionality.

Q9: How do I start a custom die-casting project?
A: Submit your design files (CAD preferred), specify material and quantity requirements, and our team will provide a quote and production timeline.

Q10: Why choose die casting over other methods?
A: Die casting ensures high precision, excellent surface finish, and cost efficiency for complex, high-volume parts compared to machining or forging.