Exceptional Quality Nylon Molded Plastic Small Products - Precision Plastic Injection Molding
Leading China Mold Manufacturers - Expert in Professional Plastic Injection Mold and Die Casting ProductionAdvanced CNC Machining ServicesState-of-the-Art Manufacturing Facility
1. Begin with Comprehensive Part Design Analysis.
2. Detailed Mold Design Drawings and DFM Reports Available - Visualize the Mold Before Production Begins.
3. For Complex Products, Moldflow Reports Are Also Provided.
4. In-House Mold Making Shop Ensures Unmatched Quality Control.
5. Typically, Mold Fabrication Takes 20-40 Days; Precise Time Depends on Part Design.
6. Injection Molded Parts Can Be Produced in Various Materials: ABS/PC/PP/HDPE/POM/PA6/PA6+GF/PVC/NYLON/***/PET, etc.
7. Zetarmold Offers Diverse Surface Treatments for Injection Molded Parts.
8. Common Surface Treatments Include: Texture, Sandy, MT, YS, SPI, EDM Finish, Smooth, Glossy, VDI.
9. Beyond Injection Parts, We Specialize in Custom Mold Making, Die Casting, CNC Machining, and More.
With Extensive Experience in Injection Molding, Die Casting, and CNC Machining, We Tailor Production to Meet Customer Requirements. Prior to Official Production, We Conduct DFM and Moldflow Analysis for Client Confirmation and Guidance. Leverage Our Expertise to Successfully Complete Your Projects.
| Company Name |
Zhongshan Shengerfu Hardware Technology Co., Ltd. |
| Business Type |
Manufacturer |
| Main Product |
Plastic injection mold,Medical part mold,IML/IMD,2K injection mold,Silicone rubber mold,Die casting,Prototype,CNC Milling, CNC
turning... |
| File Format |
Solidworks,Pro/Engineer,Auto CAD,PDF,JPG,Sample |
| Plastic Material |
HIPS ABS, PC, PP, PS, POM, ***,PE,AS,PPSN,PBT,PA66,PC/ABS.etc |
| Moulds' lead time |
20-35days,it depends on the product's size and structure |
| Bulk production lead time |
25-30days,it depends on the product's size and structure |
| Product's weight range |
1g to 5000g |
| Mould Precision |
+/-0.01mm |
| Mould Life |
300k-500K shots,update moulds for free |
| Mould Cavity |
Single cavity, multi-cavity |
| Runner System |
Hot runner and cold runner |
| Equipment |
1.Tooling Development Machinery : Swiss Mikron High Efficiency Machining Center, Swiss Mikron High Speed CNC Machining
Center,Japan Makino CNC Milling Machining Center,Taiwan Well Head CNC Machining Center,Swiss Charmilles EDM Machining Center,Japan
Makino EDGE 3S Sinker EDM...2.Component Finishing Machinery: Henghui Sing & Bio-Padding Machine,100,000 Grade Oil Spraying Line...
3.Injection Machenery: Fully Electric Injection Molding Machine Si-Five,YIZUMI Injection Machine,DONGHUA Injection
Machine,HAITIAN Machinery,SUMITOMO Injection Machine,HAITIAN Double Molding Machine... |
| Injection machies equipments |
According to product precision to choice the different model
80T,120T,250T,450T,800T,1200T injection machine. |
| Surface Treatment |
Polishing,Painting,Chroming,Anodizing, Brushing, Silk Screening,Water Transfering, Laser Cutting,Leather Covering,Texture, Sanblasting,Gilding, UV Painting… |
| Color |
White, black, red, blue..et. according to customer's requirement. |
| Inspection |
100% inspection by QC, QA before shipping |
| Applications |
All kinds of cars spare part , machinery, home appliance, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and
gifts,and more. |
| Quality Control System |
ISO9001 quality management system certification; |
| Package |
According to customer's requirement
|
At Zhongshan Shengerfu Hardware Technology Co., Ltd., we pride ourselves on offering bespoke services tailored precisely to your needs.Our expertise encompasses a vast array of applications, including but not limited to automotive spare parts, intricate machinery, household appliances, cutting-edge electronic products, advanced medical devices, premium stationery, high-performance computers, reliable power switches, intricate miniature switches, innovative architecture, versatile commodities, state-of-the-art A/V equipment, robust hardware and plastic molds, and superior sports equipment.Our capabilities extend even to unique gifts and more.
ZHONGSHAN SHENGERFU HARDWARE TECHNOLOGY CO.,LTD
Zhongshan Shengerfu Hardware Technology Co., Ltd. is a versatile manufacturer specializing in a broad spectrum of industries including automotive, motorcycles, machinery, home appliances, electronics, medical equipment, stationery, computers, power switches, construction, and daily necessities. We excel in producing high-precision plastic injection molds and components for a variety of applications, from hardware and plastic molds to 5G electronic parts and aviation components. Our integrated factory offers comprehensive services such as die-casting, injection molding, mold making, and CNC machining. A significant portion of our output is exported to Europe, the USA, and Japan. Our commitment to quality is underscored by our professional quality control room, equipped with state-of-the-art machinery such as salt spray testing machines, two-dimensional precision measuring instruments, hardness testers, color comparison boxes, wear testing machines, and a variety of other Q-C equipment.
Production Workshop Introduction Our production workshop is a well-organized facility comprising multiple specialized areas, including die casting, injection molding, stamping, mold making, CNC machining, and surface treatment paint/powder workshops. Each workshop features dedicated raw material storage, quality inspection, machine processing, assembly, and warehouse areas. Adhering to IATF16949, ISO9001, and ISO14000 standards, our production management system is meticulously structured to ensure optimal performance and quality.
Company Team/Office Area Introduction Office:
Purchasing Class - 2 people
Business Class - 5 people specializing in domestic sales and foreign trade
Finance Class - 3 people
Engineering Course - 5 people, including an engineering director, 2 mold designers, proofing engineers, and 2 process designers
Quality Class - 8 people in the Quality Department, comprising a quality factory director, full inspection team leader, incoming inspectors, 4 inspection staff, and shipping inspectors
Production Equipment Introduction Workshop Area | Number of Personnel | Machine Configuration & Capacity
Die Casting Workshop | 4000 square meters | 70 people | Equipped with 11 die casting machines, 50 drilling machines, and 10 polishing machines
Injection Molding Workshop | 2000 square meters | 25 people | Equipped with 22 injection molding machines
Stamping Workshop | 1000 square meters | 18 people | Featuring 12 punching machines, 2 shearing machines, and 2 welding machines
Mold Workshop | 1000 square meters | 12 people | Equipped with 10 milling machines, 10 spark machines, and 3 grinding machines
CNC Machining Workshop | 1000 square meters | 10 people | Housing 15 CNC milling machines and 10 CNC lathes
Painting and Powder Spraying Workshop | 1000 square meters | 40 people | Featuring 2 paint hanging lines, 1 ground rail line, and over 500 meters of powder spraying lines
Certifications : IATF16949, ISO9001, ISO14001 Patent Certificates: 4 Appearance Patents, 7 Structural Patents. Zhongshan Shengerfu Hardware Technology Co., Ltd. proudly holds these prestigious certifications, underlining our commitment to quality and innovation in the manufacturing of high precision plastic injection molds for small plastic parts and auto components.
Case Study Introduction:
Tokyo 2021 Designated Lamp Housing Process: Die-cast material ADC-12, surface powder. Capabilities: Stadium lamp shell, street lamp shell, radiator mold, and product production.
High-Speed Rail Accessories: Products include Harmony passenger seat connectors and locomotive compartment link components.
Processes Deployed: Die casting, stamping material, CNC machining Materials: ADC-12, 6061, 6063, stainless steel Surface Finishing: Powder coating
Automotive and Motorcycle Accessories: - Motorcycle light radiator - Car rearview mirror bracket - Reading light base and rear cover - Car swinging rod - Front fog light lens bracket - Fog light heat sinks (front & rear) - Atmosphere light rear cover - Reverse car light heat sink - Rear LOGO light heat sink Process: Die casting Materials: ADC-12, A380 Surface Treatment: Paint
Medical Products: - Operating lamp housing radiator - Mobile hospital bed support - Infusion rack support
Processes Deployed: Die casting, CNC machining Materials: A380 aluminum alloy, ADC-12 aluminum alloy Surface Treatments: Passivation, electrophoresis, powder spraying
Injection Molding:Comprehensive Applications: Car spare parts, machinery, home appliances, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodities, and A/V equipment. Additionally: Hardware and plastic molds, sports equipment, and more.
Gifts, and much more.
Packing: Our versatile packaging solutions include blister packs, foam trays, paper cards, pearl cotton, PE bags, cartons, smoked wooden boxes, pallets, and more. Each option ensures the utmost protection and presentation of your products.
Logistics: We offer comprehensive logistics support, including express, air, and sea shipping options. Our company also boasts independent customs declaration qualifications, ensuring a seamless and efficient shipping process.
1. What types of drawing files can you accept? We can work with various file formats including Pro/E, AutoCAD, SOLIDWORK, CAXA, and UG.
2. How long does it take to complete the mold?
Typically, it takes around 30 days.
3. What kinds of materials can be provided?
(1) Product Materials: We specialize in aluminum alloy and zinc alloy casting. Additionally, we source iron, stainless steel, and plastic.
We handle the entire processing in-house.
(2) Mold Materials: Our mold materials include H13, 3Cr2W8V, 4Cr5MoVIsi, SKD61, and 8407#.
(3) Materials can also be tailored to meet customers' specific requirements.
4. What advantages does your factory offer compared to other manufacturing enterprises in China?
(1) We are certified with TS16949:2009.
(2) We have robust Mould and QC departments and offer OEM/ODM customized services.
5. What are your payment terms?
Our payment terms are T/T in advance (30% deposit) or L/C at sight.
What is your company's privacy policy?
We respect all our customers and keep their information confidential. We limit the scope of information shared with third parties and only allow its use with customer consent.
6. Could you provide a sample?
Yes, we can provide samples.
7. What is the Minimum Order Quantity (MOQ)?
The MOQ is 1,000 pieces.
High Quality Nylon Molded Plastic Small Products Plastic Injection Molding
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